What Are Mixing Valves and How Do They Work?
Mixing valves combine hot and cold water to achieve a safe and comfortable water temperature from your system. How does the mixing valve operate? It works by mixing hot water from hot water systems with cold water to deliver a hot water cold blend from the mains supply to achieve an outlet temperature that is suitable for managing your water temperatures effectively.
The key components of a thermostatic valve include:
- A thermal sensing element that measures and helps control water temperatures of both the hot and cold incoming water
- A threeway mixing chamber where hot and cold water together create a balanced mix
- An adjustable valve mechanism to set the desired temperature at the outlet
- A mixed water outlet for delivering the water tempering efficiently
As hot water from your water heater enters on one side, and cold water into the valve on the other, the thermostatic element senses both the hot and the cold water temperatures. The element signals the valve to adjust and mix the water to maintain the set outlet temperature, typically between 38 and 48 degrees Celsius.
This mechanism is critical in preventing sudden spikes in water temperature that could cause scalding.
The temperature requires a consistent flow of hot and cold water, is typically measured electronically for precision, and the valve can be manually adjusted by turning a dial or knob on the device. The blending action maintains a constant water temperature, ensuring safety despite varying flows or supply temperatures.
Mixing valves provide more consistent flow hot cold water safely in any domestic water or commercial systems by managing temperature controls effectively. They reduce the risk of scalding and enable your water heater to maintain temperatures high enough to inhibit Legionella bacteria growth.
By installing such valves in showers, you can achieve precise temperature control at outlets like showers, baths, and sinks, minimising the risk of serious burns yet allowing higher water storage temperatures.
Most plumbing codes and standards now mandate a thermostatic mixing valve tempering for these essential safety measures.
Types of Mixing Valves: Thermostatic vs Tempering
There are two main types of mixing devices: thermostatic mixing valves (TMVs) and tempering valves. The key differences between thermostatic valves manifest as follows:
Operation
- TMVs house a thermal element that precisely senses incoming hot and cold water temperatures and adjusts the valve accordingly to maintain the set temperature at the outlet.
- Tempering valves, including the hot water tempering valve, have a manual adjustment dial to set the mixed water temperature, but valves TMVs can react and adjust based on incoming supply temperatures.
Safety and Scald Prevention
- TMVs offer superior scald protection and can shut off both hot cold water flow at the same time completely if the cold water supply fails. The control over the temperature changes of the water, in this scenario, is a crucial safety feature.
- Unlike TMVs, tempering valves do not cease water flow during a cold supply failure, potentially leading to temperature increases. So when changes water from cold to hot occur rapidly, the risk of scalding is higher if pressures fluctuate.
Usage
- TMVs are now required by law for most residential and commercial applications involving hot water like showers, sinks and tubs.
- Tempering valves still manage both hot and cold applications where automatic temperature regulation is not necessary, like hose bibbs.
One might ask, 'why need thermostatic mixing valves?' They provide more exact temperature regulation than tempering valves in almost all scenarios by automatically controlling mixed water temperature.
Visit our Smith Plumbing website to consult with one of our experts regarding the most suitable mixing valve configuration for your home or business.
Applications of Mixing Valves in Plumbing Systems
Series mixing valves have become more common within plumbing systems because they prevent scalding by efficiently blending hot and cold water into a safe, consistent temperature. Here are the main applications where mixing valves are highly beneficial:
Showers and Bathtubs
Installing a thermostatic mixing valve is required by law for sanitary fixtures like shower bathtubs. The mixing valve can efficiently mix hot and cold water to ensure a maximum temperature of 50°C reaches these fixtures, preventing accidental scalding.
Basins and Sinks
A TMV is also highly recommended for sinks and basins to enable safer use when washing hands, cleansing faces, preparing food, and cleaning dishes. They allow safe use while meeting hot water demands.
Radiant Heating Systems
Mixing valves reinforce water heating systems, like heat pumps and in-floor heating, to maintain water temperature between 38-45°C for optimal performance and comfort.
Dual Temperature Systems
Some larger facilities require a higher temperature and have separate heating systems for fixtures needing hotter water, like in commercial kitchens, while the rest of the building needs lower temperatures. Mixing valves can output safe temperatures in various systems.
Visit our customer support page to learn more about installing mixing valves to promote safety and proper hot water provision across your residential or commercial property.
Protecting Against Scalds and Burns
Installing mixing valves is crucial for protecting against tap water scalds and burns. Scalding water can cause a third-degree burn to a child’s skin in just one second. Mixing valves installed near fixtures mitigate this risk by regulating and maintaining outlet temperatures at safe levels.
By Australian plumbing standards, heated tap water for personal hygiene must not exceed 49°C at the outlet. Temperatures within the limits can easily scald infants, children and seniors if exceeded. This is why thermostatic mixing valves on every hot water outlet are so important in households and care homes as preventive measures against scalding accidents.
TMVs have inbuilt safety precautions as well. If the supply of cold water fails suddenly, the TMV sensor will shut off the hot water flow to prevent temperatures from exceeding the set point. This provides an extra layer of protection compared to standard tempering valves.
Inspect your TMVs at least annually and replace internal seals if needed to ensure maximum safety. Keep young children supervised and install tap guards as added precautions around sinks and bathtubs. Visit our customer support page if you require new TMV installations or have any concerns regarding scald hazards in your home.
Legal Requirements for Mixing Valves
There are important legal requirements surrounding the installation and maintenance of mixing valves in Australia:
Australian Standards
Mixing valves, especially used in sensitive environments like nursing homes, must comply with AS 4032.1 and AS 4032.2 standards for materials, design and performance criteria. Thermostatic mixing valves, ensuring proper flow hot cold water, installed in aged care facilities and care homes also need additional approval certification.
Installation & Testing
It is mandatory for licenced plumbers to follow the correct installation process for mixing valves. Australian plumbing regulations also mandate that TMVs undergo commissioning test after installation and then ongoing verification tests at least annually, with full servicing recommended every 5 years.
Temperature Limits
Delivered water from taps and showers must not exceed 50°C in care homes and early childhood centres or 45°C in all other buildings, as enforced by law under the Plumbing Code of Australia. TMVs play a crucial role in maintaining these safe temperature limits.
Fines can apply for non-compliant valve installation. At Smith Plumbing, we serve our community by being fully accredited to install, test, and maintain valves TMVs to the highest safety standards. Feel free to call us to arrange an inspection or replacements.
Maintenance Best Practices
Regular maintenance of mixing valves, particularly TMVs, is vital to prevent scalding and ensure continual performance. Here are some best practises:
- Annual testing of TMVs to confirm they limit water temperature to 50°C for baths/showers and 45°C for other uses is essential.
- Flush TMVs regularly to prevent scale buildup and erosion of internal components
- Service TMVs fully every 5 years by inspecting internals and replacing worn seals, springs and other components.
- Record all testing/inspections according to legal requirements
- Ensure TMVs include isolation valves for straightforward maintenance access without the need to shut down the entire system.
- Replace batteries on electronic TMVs as required
- Check warning lights are functioning on TMVs after testing
- If TMV failures occur, immediate repair or replacement is essential.
We offer professional mixing valve your TMV testing, repairs and replacements to maintain safety. Visit our customer page to book annual inspections or a full service if your TMVs are older than 5 years.
Signs of Issues and When to Replace
There are a few key signs that indicate your mixing valve may be failing or in need of replacement:
- Fluctuating water temperature - If the water comes out at an inconsistent temperature at the outlet, the valve components likely need replacing
- Leaking water - Visual leaks mean seals or internal parts are eroding
- Noise - loud sounds during operation can indicate wear and imminent failure
- Failure to limit temperature - valve not preventing scalding water if tested
To ensure the devices last longer, ideally, thermostatic mixing valves should ideally be replaced every 10 years as part of routine preventative maintenance. We recommend more frequent testing if you notice any of the above signs earlier.
It’s critical to have annual verification tests conducted by a licensed professional; if valves fail these tests, immediate repairs or replacement are needed for safety reasons.
Replacing older mixing valves ensures ongoing protection against scalds and gives you peace of mind. Contact us if you suspect your TMV needs attention.
Choosing the Right Mixing Valve
When selecting a mixing valve, there are a few key factors to consider:
Water Pressure
The valve should be suitable for the water pressure of your plumbing system. Standard mixing valves accommodate common residential water flows and pressure ranges. Special high-pressure valves are needed in systems above 500 kPa.
Flow Rate
Choose a valve that matches your water flow rate needs; for instance, shower mixing valves should support higher flow rates than basin taps.
Temperature Control Range
Choose a thermostatic mixing valve with a temperature range that can be adjusted to suit your specific needs, whether for personal hygiene or radiant heating. Most TMVs can blend water over a 35-60°C span.
Compatibility
Ensure the valve is compatible with your plumbing system’s pipe type/diameter and fittings. Also check it has the necessary regional approvals and standards certification.
Our plumbing services at Colyton Plumbing can provide expert advice on selecting the most appropriate, efficient and safe mixing valve for your residential or commercial application.
Considerations for Installation
Properly installing a mixing valve which is critical for performance and safety. Here are some key considerations:
Location
Make sure mixing valves are installed on the hot water supply lines immediately before the outlet, such as a faucet, shower, or appliance. This practice will highlight the difference between too-hot supply water and precisely controlled temperature at the point-of-use.
Accessibility
To ensure your mixing valves are easily accessible for maintenance, have isolation valves installed. There should be enough room to test temperatures, adjust settings, or replace internal components if required.
Plumbing Codes
All mixing valve installations must comply with the Plumbing Code of Australia and relevant AS/NZS standards. Using a licenced plumber ensures proper configurations are carried out for optimal safety.
Commissioning & Testing
Upon installation, mixing valves must undergo commissioning tests to calibrate the correct temperature and ensure functionality before approval of the system. Annual ongoing tests are also mandatory.
Reach out to our experts at Colyton Plumbing to have your mixing valves installed to precise standards. We handle all testing and compliance requirements as well.
Frequently Asked Questions
Is a mixing valve necessary?
Yes, mixing valves are crucial for preventing scalds and burns. Legally, they are mandatory for outlets such as showers and sinks in residential settings, businesses, and aged care centres, among others. They provide essential temperature regulation for the safety of your hot water unit.
What temperature should my water be?
Understanding the correct settings for tempering valves is crucial for personal use, as the hot water temperature should not surpass 50°C. Mixing valves enable heaters to operate at higher internal temperatures while delivering safer tap temperatures around 45°C.
How do I know if my mixing valve needs replacing?
Inconsistent temperatures, leaks, unusual noise, or failures in annual verification tests suggest the mixing valve may require repair or replacement.
Should I install mixing valves myself?
No, only qualified professionals should handle mixing valve installations and checks to ensure correct configurations for safety/compliance.